Supporting low-carbon concrete production projects
OBJECTIVES
Support low-carbon projects by optimizing concrete production, reducing preparation times and additive consumption, and guaranteeing consistent quality.
CUSTOMER REQUEST
Our customer wanted to optimize its concrete manufacturing process by reducing setting times, while ensuring consistent quality of the finished product. His objective: to adopt a more ecological and economical solution. We helped them implement an innovative production method combining performance, sustainability and cost reduction.
CHALLENGE
To propose a low-carbon concrete solution designed to reduce the ecological footprint associated with its production. The aim was also to optimize the preparation process to limit on-site delays. By maintaining consistent quality while reducing the use of additives.
This has enabled us to reconcile performance and sustainability.
TIBBLOC SOLUTIONS
TIBBLOC provided a complete solution, perfectly adapted to the customer’s needs. The team installed a mobile boiler directly in the concrete plant. This heats the injection water to an optimum temperature of +65°C.
This preheating significantly accelerates concrete setting, even in winter conditions. To guarantee maximum efficiency, TIBBLOC has carried out a precise Delta T calculation. This measures the difference between the temperature of the incoming water, generally +2°C in winter, and the target temperature at injection.
This thermal control reduces preparation time while ensuring perfect mix homogeneity.
This process optimization has enabled TIBBLOC to limit the use of additives. As a result, concrete production has improved on three fronts: it has become more ecological, more economical and more efficient.
PROFITS
- Reduced preparation time on site.
- High-quality, low-carbon concrete solution that meets all requirements.
- Reduced use of additives, limiting environmental impact and costs.
- Adaptable to fixed or mobile concrete batching plants of all power ratings.
- Reduce production costs while improving energy efficiency and contributing to more sustainable projects.
